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Ashton Mining Limited began open pit trial mining of ore in late 1998 with the first diamonds produced in February 1999. During its operation, the mine produced approximately 500,000 carats from the processing of 2.4 million tonnes of ore, sourced from 9 of the kimberlite pipes. In March 2004, North Australian Diamonds Ltd acquired the Merlin mineral lease from Ashton Mining Ltd. Reprocessing of sort house tailings commenced shortly after, with trial production of primary kimberlite ore beginning in 2006.
Prefeasibility studies completed by AMC Consultants Pty Ltd and Consulmet Pty Ltd reported robust capital and operating metrics for the Merlin Project. Consulmet were awarded the contract to deliver a feasibility study to refine the existing mining and material processing parameters and produce a detailed assessment of the technical and commercial parameters of the Merlin Diamond Mine. The study will produce detailed capital and operating costs; reviews of the Mineral Resources and Ore Reserves; geotechnical and hydrogeological studies; environmental management plans; underground and open pit mining plans; detailed design and methodology for diamond treatment and recovery plant; project execution plan; and site infrastructure including accommodation and all auxiliary facilities.
Completion of this study, due in 2012, will be a final step before the decision to mine and begin plant construction.
The solid progress in developing a sustainable and profitable diamond mine at Merlin is underpinned by 2.9 million carats of the Company's resource assets being classified as JORC compliant Probable Ore Reserves, indicating a higher level of certainty of economic potential.
The Merlin Diamond Mine is now the second largest diamond Mineral Resource and Reserve in Australia.
Pre-Feasibility Production Trials
The pre-feasibility production trials commenced early 2009 and were successfully completed in September 2010. During the trials a variety of processing and recovery components were tested in the processing circuit aimed at increasing plant throughput and improving diamond liberation and recovery. These included;
- Test new liberation and recovery technologies in the process circuit
- Optimise process flow-sheet in order to reduce labour required in future full scale operation
- Confirm recoverable grades and diamond size distribution
A number of diamond liberation recovery methodologies, including a high pressure grinding roll (HPGR) and optical sorting, were tested for their suitability to be incorporated into future commercial plant design. These methodologies resulted in a process design flow-sheet that improved the commercially viable diamond liberation and recovery by 20%. Thus further confirming a grade of 41cpht (carats per hundred tonne) for Gawain pipe, compared to 34cpht achieved during the mining operations in 1999-2003.
The combined resource for the pipes included in the pre-feasibility production trials is in excess of 29 million tonnes. This resource is compliant with JORC reporting standards, and is sufficient to potentially underpin a long term mining operation.
Production Trials
The pre-feasibility production trials have focused on the pipes Gawain, Ywain, Kaye, PalSac and Launfal as well as utilising stockpiled material from previous operations. Mining and economic models were refined by AMC Consultants as part of the pre-feasibility study aimed at moving Merlin towards a long term sustainable mining operation. Approximately 40,000 tonnes have been processed for the recovery of 10,600 carats of diamonds. The largest diamond to be recovered was a 24.12 carat gem quality diamond which was recovered in March 2010. This diamond is the largest that the Company has recovered since acquiring the Merlin project in 2004.
JORC Increase
The combined Probable Ore Reserve for all diamond pipes at Merlin is 11.1 million tonnes for an average grade of 26 carats per hundred tonnes ("cpht") representing a total contained 2.89 million carats (Table 1).
The combined Indicated and Inferred Mineral Resource for all diamond pipes at Merlin is 19.02 million tonnes for an average grade of 24 carats per hundred tonnes ("cpht") representing a total contained 4.31 million carats (Table 2).
Prior to commencement of the northern 'wet season', NADL mobilised a diamond core drilling rig to the Merlin project site. The drill rig was tasked to further define and explore the deeper portions of the PalSac pipe. As a result of the drilling, the combined resource for PalSac was increased by 52% to 14.6 million tonnes. The PalSac resource is important for the future development of a sustainable long term mining operation because of the high proportion of project tonnes.
Diamond Parcel
With the build up of a large diamond parcel, currently well in excess of 10,000 carats, the Company is investigating downstream value adding strategies including the branding of Merlin diamonds. The Company believes that the good quality and large diamonds produced by Merlin will enable ‘branding' and boutique marketing opportunities that will be important in redeveloping Merlin and successfully establishing North Australian Diamonds as an integrated long term diamond producer.
Previous trial mining conducted by Rio Tinto provided statistically significant numbers of ‘run of mine' diamonds, to enable price points for the diamonds recovered from pipes Ywain and Gawain to be established. Based on these sales, Merlin diamonds achieved average prices ranging from US$150 to US$180 per carat for the ‘run of mine' production. A reassessment of rough diamond prices in 2011 indicated that Merlin ‘run of mine' production would achieve in excess of US$330 per carat.
The strength in price reflects the continuing strength of the international diamond market and premium quality of the Merlin diamonds. Independent Diamond Valuers Pty Ltd state in their recent valuation, "The Merlin production was sold to the Antwerp market for a number of years by its previous owners Rio Tinto and Ashton Mining, during that period the Merlin production was a sought after item and which to this day is recognised by Diamantaires for its exceptional white content in the higher quality goods. Reintroducing the Merlin production to the market would be a relatively straight forward task and would certainly be well received by Diamantaires."
Merlin Feasibility Study
Preliminary technical studies based on pre-feasibility level studies, for a 1.5Mtpa (approximately 300,000 carats per year) diamond mining and processing operation, conducted by both AMC Consultants Pty Ltd ("AMC") and Consulmet Pty Ltd ("Consulmet") are complete and have demonstrated that the project warrants moving to a full feasibility study (Table 3).
Consulmet completed a stage 1 study at a pre-feasibility level for the Merlin project assessing previous testwork and the likely design of a diamond treatment and recovery plant including all associated infrastructure. Further to this, having begun the feasibilty study for the Merlin project, Consulmet have proposed a number of technical and economic options for the development of the Merlin Diamond Mine. Hydraulic mining using electric dredging equipment is presented as a suitable mining method. Hydraulic mining has a lower capital and operating expenditure compared with open cut or underground mining, whilst allowing for production rates of up to 320 tonnes of kimberlite ore per hour.
Company management are currently reviewing the options to ensure future work on the feasibility study provides the most economically sensible options.
Early indications for the Merlin Diamond Project, estimate cash operating costs of approximately US$160 per carat, and an operating margin over US$170 per carat. The work completed to date by both AMC and Consulmet, in conjunction with the current strong price and positive outlook for the diamond price, indicates that the current definitive feasibility study will define a long term profitable new diamond mine for the Northern Territory and Australia.
Table 1. Merlin Probable Ore Reserves
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Table 2. Inferred and Indicated Resources
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Table 3. Project Update and DFS Key Topics
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Discovery and Development Timeline:
| North Australian Diamonds Limited | |
|---|---|
2010 | Successful Completion of Pre-Feasibility Production Trials: North Australian Diamonds Ltd successfully completed pre-feasibility productions trials at its 100% owned Merlin diamond project in the Northern Territory. The trials, which focused on the pipes PalSac, Gawain, Ywain, Kaye and Launfal, resulted in the recovery of 10,600 carats with the largest diamond being a 24.12 carat gem quality stone. The +1ct diamonds represent 2,590 carats or 24% of the total production. The primary objectives of the trials; to build a parcel of diamonds for valuation and marketing purposes, to test new liberation and recovery technologies in the process circuit and to confirm grades, were all achieved. The Company is continuing with its various programs at Lancelot, Merlin and Arnhem land, with results pending. The grant of an exploration lease for Borroloola is expected to be received in the near term and will enable the Company to aggressively pusue this alluvial diamond target. |
2009 | Pre-feasibility Production Trials Commencement: The company embarked on trial mining and processing, commencing its pre-feasibility production trials mid-year. During this time a variety of processing and recovery components were tested in the processing circuit, including the lease of a High Pressure Grinding Roll (HPGR) that was aimed at increasing the plant throughput and improving diamond liberation and recovery. As a result in excess of 5,000 carats were produced, with the plant achieving in excess of 50tph. |
2008 | Resource Definition Drilling - continuing: The drilling program recommenced in the 20 February 2008. The ongoing work program included drilling on the larger PalSac pipe. |
2007 | Scoping Study: A broad scoping study, using information gained from trial mining and previous mining operations identified a potential large scale commercial mining project based on the known resources and also including potential deeper resources contained within the Central and Southern cluster pipes. Prior to undertaking prefeasibility studies, additional resource definition drilling and grade determination sampling was undertaken to increase the resource, compliant with JORC standards, sufficient to underpin a potential long term mining operation. Resource Definition Drilling - Gawain Pipe: The first stage of the resource drilling programme commenced in October, 2007 on Gawain pipe. The drilling to date has provided more detailed pipe geometry to a depth of 400m below surface. The deepest drill intersection which provides a kimberlite/wall rock contact is 590m below surface. The drilling has also provided core samples to undertake grade analysis work based on fine diamond analysis. The drilling concluded in late November 2007 after the drilling of 11 holes for a total of 2,390 metres. |
2006 | Diamond Value (Trial Production and Sales): Although the data from previous sales was available, the data was compromised due to the liberation and recovery issues. ‘Run of Mine' diamonds were required to establish current values. As a consequence the company embarked on trial mining and processing, using the larger Bateman processing plant relocated from the Company's Kimberley project. Sufficient price points were obtained to establish a diamond value model for the Ywain and Gawain pipes. A total of 12,000cts were produced and sold. |
2005 | Grade (Liberation and Recovery Tests): The Company proceeded to test the assumptions on grade as they related to liberation and recovery. To this end the company used a prototype HPGR supplied by Koppern to undertake liberation tests. The results from this test work exceeded expectations, with grades improving 30 - 50%. At the same time the company developed ‘optical sorting' and magnetic separation techniques for recovery of non-fluorescing diamonds. The sorthouse tailings from previous operations were reprocessed resulting in 14,000cts being recovered, including four +10ct diamonds. High value, non-fluorescing ‘fancy' yellow diamonds were also recovered. |
2004 | NADL acquired Merlin Mining Lease: A review of the data allowed an assessment of the diamond under recovery due to poor liberation and inefficient recovery. Based on recalculated grades and increased diamond values, a scoping study completed by AMC Consultants Pty Ltd indicated borderline commercial economics. |
| Rio Tinto Pty Ltd | |
|---|---|
| 2003 | Mine closure. 500,000 ct from 2.4 Mt ore |
| 2002 | Merlin Project offered for sale |
| 2001 | PalSac development options - LDC evaluation programme |
| Ashton Mining Limited | |
|---|---|
| Nov-2000 | Ashton take-over by Rio Tinto |
| Late 1998 | Open pit trial mining commences (Excalibur, Palomides-Sacramore) |
| 1996-1998 | Feasibility study |
| 1994-1996 | Evaluation testing programmes |
| 1991-1994 | Merlin field discovery |
| 1990 | ADEJV follow-up of unresolved chromite anomaly |
| 1986 | E.Mu pipes discovered by CRAE |
*Source Intierra July 28, 2011
Ywain Trial Production |
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1 May 2012 Quarterly Activities Report for the period ended 31 March 2012 > Read more
27 April 2012 Sale of Diamonds > Read more
15 March 2012 Report for the Half-Year ended 31 December 2011 > Read more
7 February 2012 Appendix 3B - Issue of Shares > Read more
31 January 2012 Quarterly Activities Report for the period ended 31 December 2011 > Read more
25 January 2012 Appendix 3B - Issue of Shares > Read more
16 December 2011 Appendix 3X - Dr D S Tyrwhitt > Read more
16 December 2011 Appointment of Dr David Tyrwhitt as a Director > Read more
25 November 2011 Annual General Meeting November 2011 > Read more
25 November 2011 Results of Annual General Meeting 2011 > Read more